Production Facilities

about usThe company's own captive limestone mine, having abundant high quality limestone, is contiguous to the plant premises, thereby ensuring continued and uninterrupted supply of high grade limestone, the basic raw material used in the manufacturing of cement. The mine is self operated by the company by deploying most modern, high productivity mining equipment that assure consistency in quality. It also has a well equipped garage to maintain these equipment in a excellent working condition.

The company also has coal linkages established with Singareni Collieries Company Limited for regular supply of coal, the other major input in the manufacturing of cement.

The company has adopted most modern and proven process technologies from world leaders in the field namely, FL Smidth, Denmark and Humboldt, Germany. Two independent production lines provide high flexibility in manufacturing customer specific specialty products as per market requirements. All the production equipment / machinery have been procured from leading manufacturers / suppliers in their respective fields, majority of which have been imported from countries like Germany, UK, Denmark and USA, eg. Humboldt, Pfeiffer, Loesche, Durag, Siemens etc., from Germany; Raytek, UK; FL Smidth, Denmark; Alstom, USA.

Latest production machinery like Stacker Reclaimer for limestone blending and piling, Ball Race Mill for coal grinding, Vertical Roller Mill for cement grinding etc., have been included to facilitate high quality production and most efficient working. The plant facilities include most modern process control techniques such as fully computerized Central Control Room (CCR), PLC (Programmable Logic Control) and Fuzzy Logic Control, Infra Red Kiln Shell Scanner, CC Cameras and TVs for Kiln & Cooler, Gas Analysers, Smart MCC Systems etc., to ensure consistently high quality of the products. The plant also has fully equipped modern physical and chemical laboratories to carry out testing of incoming raw-materials and outgoing finished goods.

In its constant endeavour towards improvements in product quality and deriving benefit of economy of scale, the company has been implementing technology upgradation / modernization and expansion schemes from time to time. The present 2.3 Million / TPA 'state-of-the-art' production facility at Bhavanipuram stands testimony to the company's dedicated efforts towards realization of its objectives in this direction.

The cement plant is more or less self-sufficient in power with a Captive Thermal Power Plant (15MW), Hydro-electric Power Plant (3.75MW) and Wind Mills (2.025MW) under its fold.

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